Turbocharger

Removal

NOTICE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Air Cleaner Outlet Pipe (303-12B Intake Air Distribution and Filtering - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).
   

1. Refer to: Degas Bottle (303-03B Engine Cooling - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).
   

1. 1. Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 1.6L EcoBoost (132kW/180PS) - Sigma, General Procedures).
      
   2. Torque : 5 Nm

1. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
   

1. Torque : 5 Nm

1. 1. Torque : 5 Nm
   2. Torque : 24 Nm
   3. Torque : 24 Nm

1. Torque : 48 Nm

1. Refer to: Catalytic Converter (309-00B Exhaust System - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).
   

1. Refer to: Cooling System Draining and Vacuum Filling (303-03B Engine Cooling - 1.6L EcoBoost (132kW/180PS) - Sigma, General Procedures).
   

1. 1. Torque : 23 Nm
   2. Torque : 25 Nm
   5. Torque : 18 Nm

1. Torque : 25 Nm

1. Torque : 9.5 Nm

1. Torque : 9.5 Nm

1. Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

1. Torque :
     Stage 1:  25 Nm
     Stage 2:  Retighten to 25 Nm

1. 1. Torque : 20 Nm
   2. Torque : 26 Nm
   3. Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

1. Torque : 20 Nm

Installation

1. NOTICE: Make sure that the mating faces are clean and free of foreign material.

   To install, reverse the removal procedure.